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CORDURA® sets the standard for fabric durability, known for its unmatched resilience against abrasions, tears, and scuffs. This robust woven fabric is made of nylon material and is favored for high-stakes applications from military gear to adventure equipment. 

It’s the Hercules of fabrics.

CORDURA® seat covers embody this strength, designed to withstand rigorous daily use, unforgiving weather, and incidental spills, ensuring your seats are well-protected for years.

The History of CORDURA®

CORDURA® fabric isn't just durable; it's a legacy in the making. Crafted over half a century ago and trademarked by DuPont, CORDURA® began its journey, toughening up tires and military attire. Fast forward to the 1970s: that’s when CORDURA® really showed its mettle, becoming the fabric of choice for military apparel because of its unparalleled resistance to wear and tear.

It didn’t stop there. CORDURA® broke through military confines, transforming the consumer market with its rugged essence, revolutionizing everything from outdoor equipment to durable luggage. Remember lugging around a Jansport or Eastpak backpack in the 80s or 90s? That was made out of CORDURA®.

Celebrated for its enduring nature and reliability, CORDURA® continues to evolve, meeting the challenges of a world that demands strength and longevity.

What Makes CORDURA® Unique?

When it comes to fabrics that need to endure, CORDURA® stands out from the crowd. But what exactly sets it apart? The answer lies in its composition and the varying deniers it offers.

What is CORDURA® Made Of?

At its core, CORDURA® is a type of nylon made by spinning together fibers of various lengths to create an exceptionally sturdy yarn. However, it's not just any nylon. CORDURA®'s fibers are specially engineered and treated in many steps that enhance their natural durability. The result is a fabric that boasts resistance to abrasions, tears, and scuffs far beyond that of ordinary nylon.

Understanding Denier

Denier refers to the weight of the yarn used in the fabric. Specifically, it indicates the weight in grams of a 9,000-meter length of the yarn. The higher the denier, the thicker, sturdier, and more durable the fabric. This makes the denier a crucial factor when selecting a fabric for specific applications — the right denier for the right job ensures both efficiency and longevity.

The Spectrum of CORDURA® Deniers

CORDURA®'s versatility is reflected in its range of deniers, each suited to different tasks:

• Lightweight Applications (30 to 210 denier): Used for clothing and light bags where flexibility and breathability are needed alongside durability.
• Intermediate Applications (500 denier): Strikes a balance between strength and weight, ideal for more demanding travel gear and backpacks.
• Heavy-Duty Applications (1000 denier and above): The choice for situations where maximum durability is non-negotiable, such as in seat covers for heavy machinery, military gear, and workwear.

Focusing on 1000 Denier for Seat Covers

This high-denier powerhouse doesn't just cover your seats; it armors them. Choosing CORDURA® means choosing unbeatable resilience and a commitment to long-lasting protection, keeping your seats in top form against the toughest challenges.

Key Benefits of CORDURA® for Seat Covers

1. Exceptional Abrasion Resistance: The tightly woven fabric of CORDURA® stands up to continuous rubbing and friction without showing signs of wear. This is particularly crucial for seat covers, which are subject to constant use and movement.

2. Enhanced Longevity: CORDURA® is synonymous with longevity. Seat covers crafted from this material are less likely to need replacement, which means less waste and more savings over time.

3. Adaptability: CORDURA®'s versatility allows it to be treated for additional properties, such as water resistance.

CORDURA® in the Real World

CORDURA®'s reputation for toughness is built on real-world grit—it's the fabric that's been put through its paces in the most grueling conditions imaginable. It's the go-to material for professionals who need performance they can count on, day in and day out, no matter the job site's demands.

CORDURA® Across Industries

Military: In the military, gear failure is not an option. CORDURA® is extensively used to create equipment that soldiers rely on, from bulletproof vests to heavy-duty rucksacks, due to its high tensile strength and exceptional durability.

Outdoor Gear: Adventure seekers and outdoor enthusiasts turn to CORDURA® for backpacks, camping gear, and apparel that can endure the elements and rugged terrain without faltering.

Workwear: The fabric's resistance to abrasions and tears makes it ideal for workwear in industries like construction and forestry, where clothing and gear face constant abuse.

Caring for Your CORDURA® Seat Covers

Like any other high-performance equipment, CORDURA® seat covers require proper maintenance to ensure they continue functioning at their best. However, taking care of them is not as daunting as one might think. Here are some straightforward tips and dispelled myths to help you maintain your CORDURA® seat covers effectively.

Maintenance Tips for Longevity

• Simple soap and water are often enough to clean CORDURA® seat covers. For tougher stains, a soft brush and mild fabric cleaner will do the trick.
• Steer clear of bleach and other abrasive cleaners, as they can degrade the fabric's protective coatings over time.

Choosing the Right CORDURA® Seat Covers for Your Vehicle

Selecting the perfect CORDURA® seat cover for your vehicle doesn't have to be a challenge. With the right information and key points in mind, you can make an informed choice that provides maximum protection and longevity.

• Understanding the make, model, and year of your vehicle is crucial. CORDURA® seat covers come in designs tailored to specific vehicle layouts, ensuring every contour is covered.
• Different deniers of CORDURA® cater to varying degrees of wear. Determine the conditions your vehicle's interior faces and choose a denier that stands up to those challenges.
• Many vehicles have unique features, such as side airbags or integrated seatbelts. Ensure the CORDURA® seat covers you choose accommodate these specifications.
• Full coverage is key. Opt for seat covers that cover the entire seat, reducing the risk of unprotected areas that can accumulate wear.
• Look for additional protective features such as water resistance, UV protection, antimicrobial options, and reinforcement in high-stress areas.

Why does TigerTough use CORDURA®?

By now, you’ve seen how tough it is. We make seat covers for work trucks, semi-trucks, and heavy equipment, so our covers need to be able to stand up to the same harsh conditions as you do.

It’s also made in the U.S., like our seat covers, which is important to us as a company.

“1000 Denier is the perfect blend of strength and workability. It's tough enough to be almost indestructible, but it's still flexible enough to be easy to work with. Any heavier gets stiff, and any lighter loses strength. It's highly customizable. It can be dyed and printed with a range of colors, and we can add a ton of different technologies to it to make it waterproof, antimicrobial, etc.”

Sheldon Zitzmann, Marketing Director

Compare CORDURA vs. Carhartt

Curious to see how CORDURA® seat covers measure up to Carhartt? Take a look at the lab results, where a third-party laboratory independently tests each material. 

People love their Wet Okole seat covers. There’s a loyal fanbase raving about these American-made, waterproof seat covers.

What's their claim? Seat covers that don't swelter in the summer or freeze in winter, waterproofed, and a fit that's tighter than a new pair of gloves.

They're a competitor we recognize. They're dedicated to enhancing vehicle interiors and protecting them from daily wear and tear. Wet Okole has a rabid following, and at TigerTough, we appreciate good competition.

But we need to take a quick pause to tell you that when we googled what Wet Okole means, we found out that in Hawaiian, it means wet butt. Nope, we didn’t make that up. 

Anyway, we ordered a set for a 2023 Ford F-150 to compare them with TigerTough seat covers.

Let’s do this.

Watch the video review

Packaging

Now, we know this isn’t a factor people consider when ordering seat covers. But it’s still important to note since packaging can give you a glimpse of how a company treats their customers.

Wet Okole Packaging

Wet Okole covers arrived in the largest box we’ve ever received for a single set of seat covers. These covers are bulky on their own, so the box is understandable. It was branded well and came with information about the company and color instructions. 

TigerTough Packaging

TigerTough seat covers ship in a branded poly mailer with full-color instructions specific to your exact vehicle. So, if you ordered covers for a 2018 Toyota Tacoma, you’ll get instructions on installing TigerTough seat covers on a 2018 Toyota Tacoma.

Design and fit of the seat cover

Wet Okole Design and Fit

Wet Okole’s seat covers have nylon-covered neoprene laminated on a half-inch of foam. It’s a thick cover and looks great installed.

The covers come in multiple pieces (we love that!) for the best fit. And thankfully, Wet Okole labels which seat cover goes on the driver’s seat. (They don’t label the passenger seat cover.) Does this matter? Absolutely. You need to make sure you have the correct covers on so that the airbag can deploy in the event of a collision.

And bonus: the set we received also included a center console cover.

We like the way the Wet Okole looks. It’s very attractive. However, it’s stiff with that ½” foam backing. If you press on the seat back, you’ll notice gapping between the cover and the seat. This is because the foam isn’t pliable. And after a while, that foam breaks down, and the cover won't fit as nicely.

Wet Okole also does a lot of decorative stitching in the seat back. This looks nice, but it makes the fabric weaker.  

TigerTough Design and Fit

TigerTough seat covers come in three pieces and wrap the entire seat, much like Wet Okole, but they are installed differently, which we’ll get into later. 

Our covers are made from 1000-Denier CORDURA® and are proven to withstand intense abuse. There’s no foam backing on our covers, so it hugs the seat. We also don’t have any decorative stitching, except for embroidery, but because that’s in an area with minimal wear, it doesn’t weaken the seat cover like decorative stitching.

"We design for strength first and looks second."

Sheldon Zitzmann, TigerTough Marketing Director

Installation

Wet Okole Installation

It took us approximately 17 minutes to install a Wet Okole cover. We rated these as medium difficulty. The instructions were pretty poor, but because we know seat covers, we knew what to do.

However, we had issues getting one of the straps through. The instructions said that you’d need to possibly remove the plastic molding on your seat to get the strap through. We didn’t want to do that on our boss’ truck, so it took a little longer for us to install.

Here’s how their seat covers are attached:

• One strap running from side to side
• Two straps running underneath from front to back
• One loop around the seatbelt plug

TigerTough Installation

TigerTough took us 9 minutes to install on a seat. Yeah, we know our seat covers, so this probably took us a little faster than most people.

We try to be as specific with our instructions as possible and offer installation videos for every vehicle. 

Here’s how TigerTough seat covers are attached:

• The seat bottom runs all the way along the underside of the seat, attaching to itself with heavy-duty hook & loop.
• We have our Stringlock that runs around the perimeter of the seat bottom and cinches it like a drawstring around and underneath the seat to ensure it doesn’t shift.

Check out our full installation expectations to learn more.

Headrest

Both seat covers have headrest covers, so that’s a win! They also both tuck into the headrest mounts nicely. There’s not much more to say about that other than if you’re covering your seat, you need to cover the headrest. 

Seat back

Both brands have a custom look for the seat back. They also both have options for custom embroidery and seat back pockets.

Wet Okole Seat Back

We’ve touched on this earlier, but the back of the Wet Okole seat covers have decorative stitching, which looks very attractive but isn’t great for durability. You'll also see the gapping here when you press on the seat cover.

TigerTough Seat Back

Our seat covers fit snuggly to the back without any gapping or unnecessary seems.

Seat Crease and Bottom

Since both seat covers are made from multiple pieces, they have clean-looking creases that fit the seats well.

They also both tuck into the plastic trim of the seat allowing access to the seat controls. We like the way TigerTough’s fit more snuggly on the bottom half, but if we removed the plastic trim to install the Wet Okole covers as they suggested, we might like that fit more than we do as is.

Airbag safety

Quick history lesson: most cars made after 2014 will have side airbags due to federal regulation, many deploying from the seat. The National Highway Traffic Safety Administration estimates that between 1996 and 2012, 2,252 lives were saved by side and curtain airbags–before regulations were even put into place. At that time, only 42{0003c3775feec1d84303756be60cb47704f69b9b1c526aea6af42ab8bf2bc3ab} of vehicles on the road were equipped with side airbags. That percentage is much higher now.

We know you take safety seriously, whether it’s in your personal vehicle or if you’re managing a fleet. 

Wet Okole Airbag Compatibility

We don’t love the way Wet Okole does airbag compatibility with their covers. They have a slit on the side of their seats for the airbag to deploy. But, the slit isn’t as long as the tearaway seam on the factory seat, so we have concerns that an airbag could get stuck during deployment. However, Wet Okole says their seat covers are tested, so we’ll take their word for it.

TigerTough Airbag Compatibility 

Our seat covers have a visible tearaway seam that goes the entire seat length. Our covers have been independently tested to ensure that an airbag will deploy in the event of a collision. We hope you never have to find out, but rest assured that our seat covers are deemed safe with airbags.

Waterproofness 

Not all waterproofness (that’s a real word) works the same. This one is best shown in the video, but we’ll break it down here too.

Are Wet Okole seat covers waterproof?

Yes, they are, but they also soak up the water like a little sponge. The seat underneath stays dry. However, if you spill something, your cover will remain wet for a while. You’ll want to blot the seat cover and keep the windows open if you can so that they’ll dry out.

Otherwise, Wet Okole will live up to their name and leave you with a wet butt.

Are TigerTough seats waterproof?

They are, and they’re also hydrophobic. Does that mean they’re scared of water? Pretty much. They can’t even absorb liquid. 

In the video, you’ll see that the water poured on the TigerTough seat cover beads up and rolls off. So yeah, your floor may get wet if you spill on your seats, but you can wipe up your seat cover and sit about it without worrying about wet pants. Do you want the portion of the video where we do that? Maybe as a gif?

Warranty and Returns

Wet Okole Warranty and Returns

This is one of our biggest disappointments with this brand. They have a 90-day limited warranty, and it only covers manufacturer defects. In terms of returns, they don’t accept returns if you aren’t happy with your purchase. So you get what you get. 

TigerTough Warranty and Returns

Our vehicle seat covers have a two-year, unconditional warranty. If something happens to your TigerTough seat covers, we’ll replace or repair them. It doesn’t matter how they got damaged; we’ll happily make it right.

If, for some reason, you don’t like your TigerTough seat covers, we’ll accept returns within 30 days of you receiving them. You just need to be sure they’re in like-new condition still.

Price

Seat covers can range from $50 to hundreds of dollars. For comparison, we used a 2023 Ford F-150 covers. 

How much does Wet Okole cost?

We ordered a set of their standard bucket seats for $314. This is a fair price for seat covers since they can get pretty expensive if you pay for something custom.

How much does TigerTough cost?

To cover your two front seats with TigerTough, it will cost around $277.

Overview

We like Wet Okole. Not enough to quit our jobs and go work for them, but they have a decent seat cover. But if we were sitting down with you over a beer, we’d probably say that we expected more from Wet Okole based on their cult following, but we don’t doubt that the covers will protect your seats for years.

It all comes down to preference in the end. Both covers are made in America and have great reviews.

If you want fun colors and that beach vibe, Wet Okole would be a great option. We still don’t love their warranty or return policy, though.

If you want something rugged and meant to withstand hard use, like construction equipment or excited farm dogs, we’d encourage you to try TigerTough. After all, if you don’t like our seat covers, you can return them.

Maybe after reading this comparison, neither of these brands appeal to you. Then you should definitely check out the best seat covers for work trucks and find something that meets your needs.

Durability isn't just a nice-to-have in a seat cover; it's an essential. Whether you're in the construction business, managing a fleet of delivery vehicles, or just an everyday driver who values the longevity of your truck's interior, the quality of your seat cover material plays an important role in protection. But here's the deal: not all seat covers are created equal. 

So, how do you cut through the marketing jargon and truly measure the toughness of a seat cover?

Well, in our case, we shipped off two seat covers to an independent textile testing lab.

So here’s the in-depth, third-party laboratory comparison between TigerTough's 1000-Denier CORDURA®️ and Carhartt's renowned Cotton Duck. No biases—just raw data.

In this report, we'll lay out the results of tests conducted on these materials, shedding light on their abrasion resistance, puncture resistance, and tear resistance. 

If you don’t want to read this entire report, we’ll just tell you now that TigerTough surpasses Carhartt in all three categories. But if you want the details, by all means, keep reading.

Testing isn’t the most exciting thing, and we could get hyper-nerdy about this, but we hope that by the end, you'll have a clearer picture of which material stands tall when faced with the daily wear and tear of rugged use.

The Importance of Third-Party Testing

Here's why third-party testing is an indispensable part of the product development and marketing process:

• Objective Assessment
• Credibility Boost 
• Consistent Standards
• Unbiased Feedback
• Leveling the Playing Field

We've already compared Carhartt vs. TigerTough side-by-side, but we wanted to see which one would be more durable. Since we don't have that kind of equipment, we worked with an independent lab.

The Lab of Choice: TexTest

TexTest stands as a pinnacle in fabric testing, with over 30 years of distinguished experience. Recognized for assisting brands in certifying product specifications, TexTest ensures compliance with government regulations and adherence to elite industry standards.

Their credibility is fortified by an ISO 9001 quality management system, guaranteeing consistent and accurate results. This rigorous standardization accelerates the market entry for businesses, relying on TexTest's dependable evaluations.

Furthermore, TexTest's comprehensive array of advanced lab equipment offers an expansive suite of testing services. Their commitment to innovation is evident through active memberships in ASTM, AATCC, AFMA, and IFAI, ensuring they remain at the vanguard of testing methodologies.

Not only are they ANAB accredited, but they're also an officially approved testing lab. That's the expertise and assurance needed for an independent testing facility.

Materials Under Test

The material used in seat covers is pivotal in determining longevity, durability, and overall performance. 

TigerTough 1000-Denier CORDURA®️ (Black)

Derived from a blend of nylon and other synthetic fibers, CORDURA®️ is renowned for its resilience and durability. The term "1000-Denier" refers to the fabric's density, with "denier" as a fiber thickness measurement unit. A higher denier indicates a thicker, more robust fabric.

Carhartt Cotton Duck (Brown)

"Duck" in fabric terminology refers to a heavy, plain-woven cotton fabric. The term "duck" comes from the Dutch word for cloth, "doek." Carhartt's variant, known for its ruggedness, is unapologetically sturdy and has been a staple in workwear for decades.

The Testing Parameters

When assessing the quality and durability of fabric materials, especially those designed for rugged use like seat covers, there are specific benchmarks and tests that experts rely on. These tests are designed to simulate the kind of wear and tear these materials might face in real-world conditions. For our evaluation of CORDURA®️ and Carhartt Cotton Duck, we focused on three main testing parameters:

1. Wyzenbeek Abrasion Test (ASTM D4157): This test evaluates how well a fabric can resist wear from repeated rubbing. Think of it as simulating the repeated action of sliding in and out of a seat or the consistent contact of a seatbelt against the material.

2. Puncture Resistance (ASTM D751 Flat Tip Probe): Here, we gauge how the material stands up against punctures from sharp objects. This is vital for those unexpected moments when a sharp tool or object ends up on the seat.

3. Tear Resistance (Trapezoid Method ASTM D 4533): This test determines the material's ability to resist tearing, especially critical for situations where there's a strain on the fabric, such as when something gets caught on it.

But before we dive deeper into these tests, let's clarify two terms we'll reference quite a bit: 'warp' and 'filling.'

Warp Yarns: These yarns run lengthwise in a fabric parallel to the edge. They are typically more robust and tightly wound than filling yarns.

Filling Yarns (or Weft Yarns): These yarns run perpendicular to the warp, going across the width of the fabric. They interlace with the warp yarns to form the fabric's structure.

Understanding these terms isn't necessary, but these influence the fabric's strength and durability in different directions.

Wyzenbeek Abrasion Test (ASTM D4157)

In the fabric industry, one of the most trusted methods to measure a material's resistance to wear and tear is the Wyzenbeek Abrasion Test. 

The Wyzenbeek Test simulates the action of everyday wear and tear on fabrics. A piece of the fabric is stretched over a frame, and then a specific kind of abrasive, such as a wire screen or a standardized piece of cotton duck, is rubbed against it. The number of cycles, or double rubs, it takes for the fabric to show noticeable wear or breakdown provides a measurable and consistent standard of durability. The more cycles a fabric can withstand before showing wear, the more durable it is.

TigerTough Results

Warp: 1,700,000+ cycles before wear
Filling: 1,700,000+ cycles before wear

Carhartt Results

Warp: 1,670,000 cycles before wearing completely through
Filling: 1,670,000 cycles before wearing completely through

Comparative Analysis

While both materials showcased exceptional durability, the TigerTough 1000-Denier CORDURA®️ demonstrated a particularly impressive performance. Remarkably, it maxed out the test at 1,700,000 cycles in warp and filling directions. This means that the test's limit was reached, so we don't even know how much further TigerTough could have gone.

Carhartt Cotton Duck, on the other hand, exhibited strong durability, reaching 1,670,000 cycles in both testing directions. While commendable, the distinction is clear: TigerTough's CORDURA®️ not only surpassed Carhartt but showcased the potential for even greater resilience that couldn't be quantified in this test, suggesting it provides an even longer-lasting seat cover in real-world scenarios.

Puncture Resistance (ASTM D751 Flat Tip Probe)

Puncture resistance is a crucial parameter when considering the strength and longevity of fabrics, especially in contexts where they may be exposed to sharp objects or sudden impacts. It's the measure of a fabric's ability to withstand penetration, a key determinant in its ability to protect underlying surfaces and, by extension, maintain its integrity over time. Whether it's for seat covers exposed to tools, equipment, or any accidental contact with sharp items, this test provides a snapshot of how well a fabric might hold up against potential damage.

Puncture resistance is necessary. A seat cover might look great and feel comfortable, but its utility is greatly diminished if it easily gives way to things like a screwdriver or dog claws.

TigerTough Results

The results varied depending on the direction of the probe, with scores of 120, 114, and 136, resulting in an average of 120 lbf.

Carhartt Results 

The Carhartt fabric tested at 48, 40, and 36 in different directions, averaging 41 lbf.

Comparative Analysis

TigerTough's 1000-Denier CORDURA®️ exhibited an outstanding performance in the puncture resistance test. On average, TigerTough was approximately 193{0003c3775feec1d84303756be60cb47704f69b9b1c526aea6af42ab8bf2bc3ab} stronger than Carhartt. This substantial difference underscores TigerTough's enhanced ability to withstand punctures, providing superior seat protection. Carhartt's performance, while still commendable, was significantly outshined by TigerTough in this regard, highlighting the enhanced protective qualities the latter offers.

Tear Resistance (Trapezoid Method ASTM D 4533)

Tear resistance is one of the essential indicators of fabric durability, especially when subjected to rigorous use. Tear resistance gauges a fabric’s capacity to prevent a small rip or cut from becoming a gaping wound in your seat cover.

Significance in Industrial and Rugged Environments

In industrial or rugged environments, fabrics often encounter various stresses, from snagging on equipment to being caught between sharp or heavy objects. A seat cover's integrity isn't just about withstanding the initial damage but also ensuring that minor damage doesn't escalate into major, irreparable harm. A high tear resistance means that even if the fabric does get nicked or slightly cut, the damage is localized and doesn't spread, thereby maintaining the overall integrity of the seat cover.

TigerTough Results

Warp: The fabric exhibited a tear strength of 103 lbs.
Filling: Recorded a tear strength of 96 lbs.

Carhartt Results

Warp: Demonstrated a tear strength of 20 lbs.
Filling: Registered a tear strength of 20 lbs.

Comparative Analysis

The numbers speak for themselves. TigerTough's 1000-Denier CORDURA®️ exhibits remarkable tear resistance, significantly outperforming the Carhartt Cotton Duck. Depending on the direction of the tear, TigerTough's fabric is between 380{0003c3775feec1d84303756be60cb47704f69b9b1c526aea6af42ab8bf2bc3ab} to 415{0003c3775feec1d84303756be60cb47704f69b9b1c526aea6af42ab8bf2bc3ab} more resilient in tear strength than Carhartt's.

Summary of Results

Wyzenbeek Abrasion Test (ASTM D4157):

TigerTough: Reached over 1,700,000 cycles, which is the test's maximum limit, implying its true potential remains undetermined.

Carhartt: Scored 1,670,000 cycles.

Statistical Insight: Despite the numbers being close, it's important to highlight that TigerTough's fabric hit the test's ceiling, hinting at even greater durability. On the other hand, Carhartt's fabric, while commendable, did not max out the test. This can translate to noticeable differences in fabric longevity and wear in real-world scenarios.

Puncture Resistance (ASTM D751 Flat Tip Probe)

TigerTough: Registered a puncture strength of 120 lbf.

Carhartt: Recorded 41 lbf.

TigerTough's fabric showcased a puncture resistance 193{0003c3775feec1d84303756be60cb47704f69b9b1c526aea6af42ab8bf2bc3ab} stronger than Carhartt's. This means a significantly better defense against accidental stabs from tools, sharp objects, excited dogs, or other potential hazards.

Tear Resistance (Trapezoid Method ASTM D 4533)

TigerTough: In the warp direction, the strength was 103 lbs, and 96 lbs in the filling direction.

Carhartt: Tear strengths stood at 20 lbs for warp and 20 lbs for filling.

Statistical Insight: TigerTough's fabric is between 380{0003c3775feec1d84303756be60cb47704f69b9b1c526aea6af42ab8bf2bc3ab} to 415{0003c3775feec1d84303756be60cb47704f69b9b1c526aea6af42ab8bf2bc3ab} stronger in terms of tear resistance than Carhartt's, depending on the tear direction. This difference can mean a minor fabric stretch and a full-blown tear for industries or scenarios with rugged use.

Overall Analytical Impression

All data shows that TigerTough's 1000-Denier CORDURA®️ as the superior fabric in every metric tested. 

Every percentage point of difference could signify additional weeks or even months of product life, fewer replacements, increased savings, and an overall enhanced user experience. In a world where durability and functionality are paramount, these test results offer clear guidance on which fabric stands out as the better choice.

Whether you choose TigerTough or another seat cover brand, we want you to be fully equipped with the information so that you can make the best investment for your vehicle.

Both brands have earned their stripes, commanding respect in the market for their quality and durability. But brand reputation is just one piece of the puzzle when hunting for the right seat cover.

Your vehicle’s interior faces daily challenges, from accidental spills to the wear and tear of regular use. And while both Carhartt and WeatherTech promise top-tier protection, the real question is: which one truly delivers on that promise? 

We've ordered both covers and tried them on a 2023 Ford F-150, and we’ll give you a head-to-head comparison to help you make an informed decision for your ride.

Installation

Installation might seem straightforward with seat covers, but it's more than just fitting a piece of fabric onto a seat. It's about ensuring the cover stays in place, doesn't interfere with the vehicle's functions, and looks aesthetically pleasing. Carhartt and WeatherTech have different installation methods, and we’ll take a detailed look into both processes.

Covercraft Carhartt Installation

You know Carhartt. Their seat covers promise the same rugged quality as their workwear. 

The aesthetic is instantly recognizable, appealing to fans of the Carhartt brand. However, a slight hiccup emerges in differentiating the driver's seat cover from the passenger's, especially since these covers are airbag-safe, making correct installation crucial.

Installation is straightforward, with simple instructions typical of most seat cover brands (but not typical of TigerTough…just sayin’). The covers are one piece, excluding the headrest, which means less hassle in assembling multiple parts. However, this singular design can be tricky in ensuring a snug fit, especially over prolonged use.

WeatherTech Installation

WeatherTech is no newbie in the vehicle protection arena. Installation of their Seat Protectors promises speed, with our trial run clocking it at under three minutes for a single cover. Their one-piece design is reminiscent of a bib, using two straps behind the seat, one beneath, and a stretchy band around the headrest posts for a relatively secure fit. Simplicity is WeatherTech's motto here.

However, this simplistic approach has its drawbacks. The one-piece design exposes the back of the seat (cue a hospital gown analogy). The lack of snug fit will also lead to the cover shifting with regular movement in and out of the vehicle.

Design and Fit

Design and fit aren't just about making your truck’s interior look good. It's about protection and durability. Covercraft Carhartt and WeatherTech each have strengths and potential areas of improvement.

Covercraft Carhartt

Carhartt's design leans heavily into its brand identity—rugged, durable, and ready for work. The SeatSaver Custom Seat Covers, made of their signature "heavy-duty, firm-hand Carhartt® Duck Weave fabric," are an extension of this brand. This 100{0003c3775feec1d84303756be60cb47704f69b9b1c526aea6af42ab8bf2bc3ab} cotton fabric feels familiar to anyone who's donned a Carhartt jacket or hat.

However, this commitment to tradition can be a double-edged sword. The material does wear out (we’ve seen it). A seat cover sees far more friction than a jacket, so it won’t last as long.

Each Carhartt cover is customized to your vehicle's specific make and model, making it a custom fit.

The seat covers are constructed as a single piece (aside from the headrest) unlike TigerTough seat covers. While this can simplify the design, it can compromise the fit. Over time, as users slide in and out of their vehicles, the SeatSavers might shimmy and shift, detracting from the snug fit you’d hope for.

“Will not stay in place. Have to fix the cover every time I get out, very frustrating for the price.”

- Timothy C.

WeatherTech

WeatherTech's design philosophy seems centered around simplicity. Their Seat Protectors adopt a minimalist, one-piece design approach. 

However, the emphasis on simplicity also leads to compromises. The seat protectors only cover the front, exposing the back—a curious choice that might not appeal to those looking for full protection like a TigerTough seat cover. And the lack of a custom fit for specific vehicles means the covers won’t offer a snug, glove-like fit. This might lead to the seat covers shifting more than users like, especially with frequent use.

“Heavy duty, but not enough places to secure them so they don't slide up. Don't really fit right. Pretty expensive for the fit! As long I keep pulling them down the should protect from dirt etc.”

- Jericho

Headrest Protection

The headrest cover, while sometimes overlooked, plays a vital role. Protecting the headrest ensures not only the longevity of the material but also the cleanliness and appearance of your vehicle's interior. 

Covercraft Carhartt and WeatherTech take different approaches to headrest protection, and understanding these can greatly influence one's buying decision.

Covercraft Carhartt: Integrating the Iconic Fabric

Carhartt continues its commitment to its signature Duck Weave fabric, even regarding the headrest. The headrest portion is a separate piece (like TigerTough) and offers a consistent look throughout the seat. This ensures that the iconic rugged appearance is uniform, making the interior look cohesive.

Functionally, the headrest cover protects against dirt, wear, and the elements. However, as it's designed as a separate piece, there might be concerns regarding its fit and potential to shift over time, especially if not secured properly.

WeatherTech: The Minimalist Approach

WeatherTech's approach to the headrest is noticeably different. Their Seat Protectors do not cover the headrest, opting for a strap around the headrest bars. While this minimalist design ensures quick installation and removal, it leaves the headrest vulnerable to dirt, sweat, and other potential stains.

From an aesthetic standpoint, the lack of coverage can be seen as a design inconsistency, especially when the rest of the seat is protected. Functionally, for drivers in blue-collar jobs, the unprotected headrest might wear out or discolor faster than the rest of the seat.

Seat Back

Often, the back of the seat is a neglected aspect of protection. It’s not as visible as the seat front, but it's just as important when it comes to shielding against wear, tear, and potential damage. Let’s just say Carhartt and WeatherTech have different approaches to covering the seat back.

Covercraft Carhartt: Full Coverage with Character

Appearance

The Carhartt Duck Weave fabric extends to the back, ensuring a seamless look throughout the seat. Its rugged texture and signature style adds a touch of workmanship to the vehicle's interior, even in areas not immediately visible.

Fit

The Carhartt design snugly wraps around the seat back, with the material's firmness ensuring it stays in place. This tight fit minimizes the material's chances of sagging or becoming baggy.

Extra Features

• Logo: Carhartt’s iconic patch sits between the shoulder blades, a subtle brand reminder.
• Storage Pocket: A standard feature on their covers, the seat back pocket offers added functionality and storage, a win for those who like to keep things organized.

WeatherTech: Simplified Protection

Appearance

The Seat Protectors by WeatherTech sport a more minimalistic design. If you’re into bibs, you’ll be into these.

Fit

The design leaves the back exposed, resembling a shield rather than a full cover. This design choice might raise eyebrows among those who prefer complete coverage, but it allows quicker installation. But it also makes for a sloppy fit.

“When the dog is on the seat, the cover moves around every time she changes position. It should not be my job to re-engineer a WeatherTech product to make it work. I have always been pleased with WT products until now.”

- Doug S.

Extra Features:

• Open Back: The lack of a full back cover is a drawback, but this can benefit those who need quick access to pockets or features on the original seat.
• Optional Back Protector: For an additional $60, WeatherTech offers an additional seat back protector, acknowledging that a segment of their audience might prefer the extra layer of defense.

Seat Crease and Bottom

Let’s look closer at how Covercraft Carhartt and WeatherTech tackle the seat crease – that intersection where the seat bottom meets the back.

Covercraft Carhartt: Not the Neatest Crease

Seat Crease

• Carhartt’s one-piece design offers continuity at the crease. This translates to a smooth transition from the seat back to the bottom.
• However, the single-piece construction means the crease may shift over time, especially as occupants slide in and out of the seat.

Seat Bottom

• Crafted with their signature Duck Weave fabric, the Carhartt seat bottom boasts both durability and a rustic aesthetic.
• The design ensures that access to seat controls remains unobstructed, with the cover contouring neatly around the edge of the seat.
• Multiple contact points ensure the seat bottom remains anchored, resisting movement and providing a firm seating experience.

WeatherTech: One-Piece Flaws

Seat Crease

• With WeatherTech’s single-piece Seat Protectors, the seat crease design emphasizes functionality. Its design can act as a catcher for crumbs and debris – a practical touch for those with kids or frequent eaters on the go.
• But, much like Carhartt, this single-piece approach may lead to the cover shifting over time, compromising the initial neat appearance.

Seat Bottom

• WeatherTech’s focus on functional design shines through with its skirt-like approach to the seat bottom, wrapping around its base.
• This skirt design may drape over some seat controls, potentially causing slight accessibility issues for some vehicle models.
• The absence of anchoring points under the seat means the seat cover might shift slightly during use, which may be a point of consideration for some users.

Airbag Compatibility

⚠️ Spoiler alert: Not all seat covers are airbag-compatible.

Covercraft Carhartt: Safety at Forefront

• Carhartt's seat covers have been meticulously designed to work seamlessly with side seat airbags, ensuring unhindered deployment when needed.
• Proper installation is paramount. Even with the best designs, incorrect fitting can pose risks. Adhering to the provided guidelines is crucial.

WeatherTech: A Questionable Oversight

• WeatherTech, despite its reputation in vehicle protection, has a glaring oversight in their Seat Protector design concerning side airbag safety.
• Their installation instructions say not to put the covers on vehicles with side airbags. Since most new vehicles have these airbags, the WeatherTech Seat Protectors shouldn’t be installed.
• Their securing straps can potentially cover side seat airbags, making them a hazardous choice for most modern vehicles, especially those post-2014 where side airbags are prevalent.
• This design flaw isn't a tiny hiccup; it's a major safety concern. There’s no room for nonchalance when it comes to life-saving features.

The Non-Negotiable Nature of Airbag Safety

The data doesn’t lie. The National Highway Traffic Safety Administration's findings underline the significance of side airbags in saving lives. So any seat cover that doesn't prioritize this essential safety feature should considered cautiously.

When choosing between brands, remember that safety isn't negotiable. Whether you lean toward Covercraft’s Carhartt or any other brand, ensuring the seat covers comply with the vehicle's safety features and are installed as directed is vital.

Price

Let's check out both brands' price points and analyze their value.

Covercraft Carhartt: A Premium Offering

Price Point

• Priced at $428 (as of our last check for a 2023 Ford F150 model), Carhartt SeatSavers position themselves in the market's premium segment.

Value Proposition

• The fabric's resilience, iconic Carhartt branding, and tailored fit justify the steeper price for many. As an integral safety feature, airbag compatibility adds to its value.
• Their periodic sales and coupon codes offer some relief, making them more accessible during promotional periods.

WeatherTech: Surprisingly Steep for the Offering

Price Point

• To cover the front and back of bucket seats (not the sides, as those are still exposed), WeatherTech Seat Protectors carry a price of $420. ($150 per seat protector and $60 for each seat back protector.) And your headrests are still naked in this scenario.

Value Proposition

• At face value, WeatherTech demands a premium price. Given the safety concerns around airbag compatibility and the less-than-perfect fit, the value for the price could be better.
• Their "universal" design philosophy might cut costs in production, but it might not always align with consumers' expectations for a tailored fit.

Price Overview

With Carhartt at $428 for a custom fit and WeatherTech at $410 for a universal fit, there's not enough cost savings for us to justify buying WeatherTech.

Customer Feedback and Reviews

Covercraft Carhartt seat covers earned a notable 4.5-star rating with over 2,000 reviews, showcasing their appeal and reliability. Many drivers admire the robustness and look of their signature Carhartt fabric.

On the other hand, WeatherTech's Seat Protectors aren’t as loved, averaging a 3.2-star rating. Customers often mention fit issues, coverage gaps, and concerns regarding airbag safety. While WeatherTech has mastered other vehicle protection, their seat protectors differ from their top-tier product.

Conclusion

Wrapping up our in-depth comparison of Covercraft Carhartt and WeatherTech seat protectors, here's a snapshot of what each brand brings to the table:

Covercraft Carhartt

• Brand Legacy: Carhartt leverages its iconic Duck Weave fabric and its established reputation in durable workwear.
• Design Philosophies: The seat covers offer a familiar feel, though there are areas, such as seat fit, where improvement is needed,
• Price Point: Retailing at around $428 for their SeatSavers, Carhartt combines brand trust with a slightly premium price.

WeatherTech

• Brand Strength: A well-established name in vehicle protection, WeatherTech is known for precision and craftsmanship.
• Safety Concerns: The potential risk to airbag deployment is a major concern that users need to be wary of.
• Design and Fit: Despite a more streamlined design, there are compromises, especially around seat crease and headrest protection.
• Price Consideration: Priced at approximately $420 for complete front seat protection (including additional seat back protectors), WeatherTech's offering seems less compelling, especially when factoring in the safety reservations and lack of headrest cover.

No pressure, but when it comes to seat covers, your choices play an important role in determining your car's interior's safety, aesthetics, resale value, and durability. If you were to ask us, we’d choose Covercraft’s Carhartt over WeatherTech’s Seat Protector. When selecting seat covers, it's crucial to weigh aesthetics, comfort, safety, and functionality.

At TigerTough, every stitch tells a story. Every curve of the seat cover traces the dedication and hard work of the hands that brought it to life. Sheng Thao is a talented individual who plays a crucial role in our design process. As our R&D Team Lead, she's been working her way through different roles, learning all about TigerTough's seat covers for the past five years. In a candid interview, Sheng offers a glimpse into her journey with us and her passion for design.

Growing with TigerTough

Sheng joined the TigerTough family in August of 2018. Beginning her journey as a sewing machine operator, she steadily climbed the ranks, immersing herself in roles from embroidery to fabric cutting. Each step of the way, she embraced new challenges, learning, growing, and eventually stepping into her role in Research and Development.

Her First Design

We make seat covers for work trucks and heavy equipment at TigerTough. Sheng drives a Subaru Forester–not exactly your typical work truck. Instead of buying a competitor’s seat covers, Sheng did what Sheng does best and designed seat covers for her Subaru. Because Sheng is a boss like that.

So you can thank Sheng if you’ve ever purchased Subaru covers from us because they wouldn’t be part of our inventory without her.

Sheng recalls her pride when she designed her first set of seat covers for her Subaru. "Driving my car around and letting people know I actually designed this seat cover in my workplace," she reminisces, "was one of the most memorable things about working here."

The TigerTough Culture

What makes Sheng stay with TigerTough? Beyond the design challenges and opportunities to grow, the camaraderie and team spirit stand out to her. "One of my favorite things about TigerTough is the people," she says. Together, the team collaborates, supporting each other, continually pushing boundaries, and ensuring that every product that rolls out is a testament to their collective dedication.

Every TigerTough seat cover carries the stories of the people behind them. With team members like Sheng, who bring their passion, expertise, and dedication to the table, it's no wonder our seat covers are more than just protective gear—they're a labor of love. As Sheng beautifully puts it, "At the end of the day, there's always something new to learn, something new to do." And it's this ever-evolving spirit of discovery and drive that makes TigerTough stand out.

A Career in Craftsmanship

If stories like Sheng's inspire you and have a passion for craftsmanship and innovation, we'd love to have you on the TigerTough team. We're always on the lookout for dedicated individuals who are eager to learn and grow. Check out our careers page and apply for a role that suits your skills and passion. 

Truck drivers know it better than anyone: the cab of a semi isn't just a place to sit. It's a workplace, a dining room, and sometimes even a makeshift bedroom. Whether you're hauling across state lines or doing the daily grind on local routes, the inside of that cab sees its fair share of abuse. Coffee spills, dirt, and wear from countless hours on the road take a toll. That's why a seat cover isn't just an accessory; it's a shield, standing between your seat and the rigors of trucking life.

The right seat cover is about more than just looking good. It's about durability, standing up to every trucker's challenges, day in and day out. This isn't about finding the fanciest design. It's about unearthing the toughest, most resilient seat covers for semi-trucks—because every driver deserves gear that works as hard as they do.

V-Truck Corp

In 2015, V-Truck Corp sprouted from one family's burning passion for those iconic American semi-trucks. It all started with a simple yet brilliant idea: dash shelves tailored for a semi-truck's dashboard to overhaul the driver's workspace. But they didn't stop there. Recognizing a hole in the market for robust seat covers and floor mats, they charged ahead, filling that gap and clinching their spot as a leading supplier across the states.

Word has it they're not hitting the brakes anytime soon. With the buzz from their dedicated customers, they're geared up to roll out more top-notch products crafted from the finest materials. Why? Because V-Truck Corp believes truck drivers deserve nothing short of the best and are hell-bent on delivering just that.

They’ve got four styles of seat covers in faux leather and cloth and outfit Kenworth, International ProStar, Peterbilt, and Volvo. 

Takeaways from V-Truck:

• Two-piece cover
• Looks durable
• Armrest covers are an additional $99

Price: $199

Note: We contacted V-Truck about their materials, warranty, where they're made, etc., but we never heard back. If we do hear back, we'll update this accordingly.

Ultra Seat Premium Seat Covers

We’re no strangers to Ultra Seat. We looked at them while reviewing the best seat covers for heavy equipment.
Regarding industrial seating, Ultra Seat Corporation has carved out its niche. With over 20 years in the game, they've consistently focused on developing and producing specialized seating options for the industrial sector.

Always exploring new products and technologies, Ultra aims to up its game in serving customers, emphasizing seat quality and reliability.

It's worth noting that they've got a footprint in North America with their distribution centers and have been making moves to expand their distributor network worldwide.

They only have one style of seat cover for semi-trucks, which won’t be a perfect fit. But we do love that they offer a CORDURA® cover. However, we don’t know their denier (the stronger, the better). Since CORDURA® doesn’t have much give, it won’t stretch around a seat it’s not made for.

Takeaways from Ultra Seat:

• Two-piece cover
• Made from CORDURA®
• Washable
• Made in Canada
• One-year warranty

Price: $124

Redline

During our research, we saw Redline featured on sites like Raney’s, but couldn’t find a manufacturer’s website, so our information is limited. We reached out to Raney’s, and they said they didn’t have access to a manufacturer’s website for Redline either.

We can tell you that they make covers for Mack, Peterbilt, International ProStar, Kenworth, Volvo, and Freightliner. 

The seat covers get decent reviews. 

“Really impressed with this seat cover for my KW T680. It comes in two pieces, that fit really well. Has Velcro around the armrest holes, so you don’t have to remove them to install.”

Nicholas H.

Takeaways from Redline:

• Two-piece cover
• Made from polyester
• Armrest covers are an additional $20
• 6-month warranty

Price: $110

Steering Creations Inc.

Steering Creations, Inc. (SCI) has staked their claim in the trucking industry with a simple yet essential focus: steering wheels that both feel right and look sharp. Their core mission? Making the daily grind a touch smoother for truck drivers everywhere.

But, they’ve also dabbled into the world of seat covers, trying to ensure a comfy ride. But covers aren’t their bread and butter.

They have a universal seat cover with faux leather and microfiber in five colors. We couldn’t find whether these were waterproof (the faux leather likely is, but we’re unsure about the microfiber center panel). These likely are not machine washable.

Takeaways from Steering Creations:

• Two-piece cover
• Made from faux leather and microfiber
• Limited one-year warranty

Price: $121

East Coast Covers

Here’s another one we found on Raney’s, but couldn’t locate a manufacturer's site, so our info is limited.

They offer Freightliner, International ProStar, Kenworth, Peterbilt, and Volvo seat covers. Each style comes in four color options and two finishes: corduroy and faux leather with corduroy. Like all the other pens reviewed, armrest covers aren’t included. 

Thankfully, there were a few reviews. The general consensus in the reviews is that the cover is good, but the seat portion on a Peterbilt doesn’t stay on.

“Bottom seat cover does not stay attached there was no securement straps like instructions said. Other than that it’s ok.”

Mark L.

However, Igor loves them for the International ProStar.

“Great quality, my drivers loved the product!”

Igor

Takeaways from East Coast Covers:

• Two-piece cover
• Made from faux leather and corduroy
• Armrests sold separately

Price: $119

TigerTough Seat Covers

We make seat covers for the blue-collar world. We know the abuse the cab of a semi-truck can take–whether you’re a long-hauler or you sleep in the same bed every night. 

We design and build our seat covers in America, for America. Each cover is made right here on U.S. soil, and we offer an unlimited two-year warranty on our covers. 

Each one is made of 1000-Denier CORDURA® and will withstand whatever you throw at it–that’s why we do our super professional torture tests. To show you that these are the toughest covers on the market.

“The Kenworth high back seat cover was very easy to put on looks great and heavy duty. I’m very happy with them. I have other trucks I hope I can get covers for.”

Frankie

Betsy loves them for her Peterbilt:

"They have only been on the seat a couple of months. The quality appears to be excellent. This is a truck that the driver is in and out of several times a day. I am hoping this cover is our answer to all the covers we have thrown out on other vehicles."

Betsy

Takeaways from TigerTough:

• Two-piece cover
• Made from 1000-Denier CORDURA®
• Armrests included
• Made in America
• Unlimited two-year warranty

Price: $217

The Best Seat Cover

When it comes down to it, the best seat cover is the one that meets your budget and needs. If you’re looking for something around $100, go with Redline. That will give you a semi-custom fit and a limited six-month warranty. As much as we love CORDURA®, that universal fit from Ultra Seat won’t treat you well.

If your budget is around $200, opt for TigerTough. Our covers are made in the U.S. and offer an unlimited two-year warranty. Each cover is custom-made for your seat, so you’ll get a great fit that won’t shift every time you climb in and out of the cab. Since we include the armrest covers, this ends up being a cheaper option than V-Truck, which charges an extra $99 for armrest covers.

Ultimately, the choice is yours. We hope this helps you decide on a semi-truck seat cover that will help you keep your seats in top-notch condition.

We’re proud that TigerTough seat covers are made in the USA. Since 2017, we’ve handled the process in-house and have streamlined how we do things to make the best seat covers on the market. We wanted to show you how this is done in our Minnesota factory and highlight the incredible team that makes each cover.

We hate to disappoint, but no little elves in our factory make these seat covers. Hard-working American men and women make each cover.

When we add seat covers to our inventory

Step 1: Measure

When we need to create a seat cover for a new vehicle or piece of heavy equipment, we need to bring that vehicle or seat into the shop. (It’s not always convenient squeezing a D7 Dozer in our space, so we just take the seats when it comes to heavy equipment.)

Each seat is measured and mapped by hand by our research and development team (R&D). We don’t work off of specs–we tried it once, and it wasn’t giving the custom fit we strive for. Nothing beats having the real thing in-house.

Step 2: Make a prototype

Once we have accurate measurements and maps of a seat, the team creates a draft–or a sample–of the seat cover, and we try it on the seat. 

At this point, we want to ensure it’s easy to install and has a good fit. Sometimes, you just get one or the other, so it’s an art to get a balance of fit and ease of installation. 

Typically, two or three drafts are created before we’re happy with the sample and consider it a worthy prototype. 

Step 3: Try it out

After a successful sample is made, we reinstall the seat back into the vehicle or piece of heavy equipment and make sure the cover is still easy to install. There might be a couple of tweaks to strap placement or the hook and loop, but these adjustments are relatively minor.

Step 4: Digitize the pattern

Every seat cover is digitized in our CAD program once we’ve successfully made it. That way, we don’t have to remeasure a seat every time we get an order. Can you imagine the hassle that would be?

This entire process takes about one week for a truck with front and rear seats or three days for heavy equipment with a single seat.

Where do you source these trucks and heavy equipment?

Valid question! When a new model is rolled out of the factory, we know we will need to get our hands on one to create the new seat covers. So our truck models come from these sources:

For trucks

Local dealerships 

We have great relationships with some of our local dealerships. They’ll give us a vehicle to borrow for a week while we map, measure, and make seat covers for that model. 

OEMs 

Manufacturers (like Toyota) will lend us a vehicle when a new model comes out so that we can get seat covers added to our inventory.

Customers

Sometimes, a local customer has a vehicle we don’t have seat covers for. So they’ll bring their vehicle in to get measured. 

For heavy equipment

It’s less important for us to have the entire piece of equipment in-house than it is for us to have the seat when it comes to heavy equipment. So here’s how we do it:

Customers

In the off-season or when a piece of heavy equipment is being serviced, customers will send us the seats from the machines so we can map and make the cover for it. 

We buy it

Yep, sometimes we buy just the seats. This is one of the fastest and easiest ways to get our hands on a heavy equipment seat and map a seat cover for it. You should see the surplus of seats we have in the warehouse.

Every seat cover is made to order (unless we happen to have that one in our limited stock already). Thankfully, we’ve digitized the pattern for the seat cover in our CAD program, so we can turn to that when a new order is placed. 

Making seat covers when an order is placed

We’ve made hundreds of thousands of seat covers, but the process looks nearly identical for each one.

Step 1: The material gets cut

We use a super cool C&C machine to cut the fabric. It compresses up to 20 sheets of material at a time and cuts them at once. 

Once upon a time, each piece was cut by hand, but the C&C machine is a lot faster, and it reduces the amount of error. The machine cuts an exact replica of the pattern every time. 

Step 2: It gets sewn

Every single seat cover is sewn by a human using an industrial sewing machine. There’s no machine that can sew a three-dimensional piece on its own–they just don’t exist. And that’s okay. We love knowing that someone right here in the U.S. is making seat covers for our customers. 

If a customer chooses to add a seatback pocket on their seat cover, that gets added when the cover is being sewn. 

Step 3: Inspection

Every cover gets inspected up against the physical sample we made earlier. If a cover doesn’t pass inspection, it will either get fixed or scrapped. We don’t let anything leave our hands that we’re not proud of. And we never sell second-quality or imperfect inventory.

Step 4 (optional): Embroidery

If a customer wants one or a thousand seat covers embroidered, that happens after the cover is sewn. Embroidery is one of the coolest things to watch. Each design has about 15,000-45,000 stitches, and each machine can do about 1000 stitches per minute. Each stitch is programmed for texture and color. Like we said, it’s a really cool process. 

The seat gets inspected again after embroidery.

Step 5: Package and ship it

When a cover is good to go, it gets packaged with instructions specific to that exact vehicle or piece of heavy equipment. So, if you ordered seat covers for a 2016 Ford F-150, you’ll receive instructions on how to install the covers in a 2016 Ford F-150. 

After packaging, the cover is sent off to its new home, which will protect a seat for the rest of its days.